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GEARED MOTOR Cyclo DRIVE

The unique CYCLO speed reducing system is based on an ingeniously simple principle offering many benefits to the designer and user of power transmission drives.

As the eccentric cam rotates, it rolls the cycloid discs around the internal circumference of the stationary ring gear. The resulting action is similar to that of a wheel rolling around the inside of a ring. As the wheel (cycloid disc) travels in a clockwise path around the ring (ring gear housing), the wheel itself turns slowly on its own axis in a counter-clockwise direction. In the CYCLO system the cycloidal profile around the outer edge of the disc engages progressively with the rollers of the fixed ring gear housing to produce a reverse rotation at reduced speed. For each complete revolution of the high speed shaft the cycloid disc turns one cycloidal tooth pitch in the opposite direction. In general, there is one less cycloidal tooth around the disc than there are pins in the fixed ring gear housing, which results in reduction ratios being numerically equal to the number of cycloidal teeth on the disc. (Note: On some ratios, there are two less teeth per cycloid disc than there are pins in the ring gear housing.) The reduced rotation of the cycloid discs is transmitted to the slow speed shaft by means of drive pins and rollers which engage with holes located around the middle of each disc. Normally a two disc system is used with a double eccentric cam which increases the torque capacity and offers an exceptionally smooth vibration-free drive.

PRODUCT FEATURES AND BENEFITS
CYCLO DRIVE®Brilliant engineering with unmatched performance advantages

  • COMPACT IN SIZE
    The CYCLO can offer high ratio in a

    single stage reduction (119/1) thereby
    making the reducer size more compact
    and lightweight.
  • HIGH EFFICIENCY
    The CYCLO can offer ratio up to 119:1
    on a single stage reduction at the same
    time maintaining high efficiency
    throughout.
  • NO CATASTROPHIC FAILURE
    Due to the fact that the Cycloidal teeth
    can not break, there is no chance for
    the CYCLO to experience catastrophic
    (Immediate) failure.
  • WIDE RATIO RANGE
    CYCLO have the ratio range available
    from 6:1 to 1,000,000:1
  • LOW NOISE
    As all parts are rolling. CYCLO
    generate the lowest noise level.
 
  • 500% OVER SHOCK LOAD
    This photoelastic experiment clearly shows a number of cycloidal teeth
    constantly in contact with the rollers, thereby distributing the loads.
    Furthermore, the stress lines clearly sho hows no stress concentration in the root area.Unlike involute teeth, CYCLO teeth can not break.
 
  • In the involute gear system, only one or two teeth are
    engaged and are carrying the full load. There is a high
    stress concentration in the root area of the teeth. Teeth
    can break under shock load and overload.
  • EASE OF MAINTENANCE
    As the disassembled unit shows, Cyclodrive can be easily disassembled and assembled for maintenance using only simple hand tools. Furthermore, the number of parts are less than conventional involute gear system thereby enabling saving on sqare parts costs.

ADVANTAGE OF CYCLO DRIVE
HOW IT WORKS

The unique CYCLO speed reducing system is based on an ingeniously simple principle offering many benefits to the designer and user of power transmission drives. Basically, the speed reducer has only three major moving parts :

  • High speed input shaft with integrally mounted eccentric cam and roller bearing assembly.

  • Cycloid discs.

  • Slow speed shaft assembly.

As the eccentric cam rotates, it rolls the cycloid discs around the internal circumference of the stationary ring gear. The resulting action is similar to that of a wheel rolling around the inside of a ring. As the wheel (cycloid disc) travels in a clockwise path around the ring (ring gear housing), the wheel itself turns slowly on its own axis in a counter-clockwise direction. In the CYCLO system the cycloidal profile around the outer edge of the disc engages progressively with the rollers of the fixed ring gear housing to produce a reverse rotation at reduced speed. For each complete revolution of the high speed shaft the cycloid disc turns one cycloidal tooth pitch in the opposite direction. In general, there is one less cycloidal tooth around the disc than there are pins in the fixed ring gear housing, which results in reduction ratios being numerically equal to the number of cycloidal teeth on the disc. (Note: On some ratios, there are two less teeth per cycloid disc than there are pins in the ring gear housing.) The reduced rotation of the cycloid discs is transmitted to the slow speed shaft by means of drive pins and rollers which engage with holes located around the middle of each disc. Normally a two disc system is used with a double eccentric cam which increases the torque capacity and offers an exceptionally smooth vibration-free drive.

ADVANTAGE OF CYCLO-DRIVE

MOUNTING POSITION

NOMENCLATURE OF GEAR MOTORS

STANDARD SPECIFICATION

STANDARD STOCK OF GEAR MOTOR
HORIZONTAL TYPE (CNHM/CHHM)

 
Output Speed (rpm) MOTOR CAPACITY
1/2 HP (0.4 kW) S.F. 1 HP
(0.75 kW)
S.F. 2 HP
(1.5 kW) *
S.F. 3 HP
(2.2 kW)
S.F. 5 HP
(3.7 kW)
S.F. 7.5 HP
(5.5 kW)
S.F. 10 HP (7.5 kW) S.F.
50 Hz 60 Hz
242 292 CNHM05-6080-6 1.48 CNHM1 -6090-6 1.53 CNHM2-6100-6 1.57 CNHM3-6110-6 1.61 CNHM5-6120-6 1.37 CHHM8-6130-6 1.71 CHHM10-6135-6 1.51
132 159 CNHM05-6080-11 1.48 CNHM1-6090-11 1.53 CNHM2-6100-11 1.57 CNHM3-6110-11 1.61 CNHM5-6120-11 1.37 CHHM8-6130-11 1.71 CHHM10-6135-11 1.51
97 117 CNHM05-6080-15 1.48 CNHM1-6090-15 1.53 CNHM2-6100-15 1.57 CNHM3-6110-15 1.61 CNHM5-6120-15 1 37 CHHM8-6130-15 1.41 CHHM10-6135-15 1 20
85 103 CNHM05-6080-17 1.48 CNHM1-6090-17 1.53 CNHM2-6100-17 1.33 CNHM3-6110-17 1.45 CNHM5-6125-17 1.53 CHHM8-6135-17 1.51 CHHM10-6145-17 1.60
69 83 CNHM05-6085-21 1 38 CNHM1-6095-21 2.01 CNHM2-6105-21 1.52 CNHM3-6115-21 1.41 CNHM5-6125-21 1 29 CHHM8-6135-21 1 22 CHHM10-6145-21 1 27
58 70 CNHM05-6090-25 1 68 CNHM 1-6100-25 1.69 CNHM2-6120-25 2.06 CNHM3-6120-25 1.40 CHHM5-6135-25 1.55 CHHM8-6145-25 1.44 CHHM 10-6165-25 1.79
50 60 CNHM05-6090-29 1.56 CNHM 1-6100-29 1.61 CNHM2-6120-29 1.91 CNHM3-6125-29 1 58 CHHM5-6135-29 1.31 CHHM8-6145-29 1 37 CHHM10-6165-29 1 52
41 50 CNHM05-6090-35 1.53 CNHM1-610S-35 1.60 CNHM2-6120-35 1.58 CNHM3-6125-35 1.31 CHHM5-6145-35 1.69 CHHM8-6160-35 1.46 CHHM 10-6165-35 1 28
34 41 CNHM05-6095-43 1 51 CNHM 1-6105-43 1.44 CNHM2-6125-43 1.56 CHHM3-6135-43 1.52 CHHM5-6145-43 1.26 CHHM8-6165-43 1.42 CHHM 10-6175-43 1.51
Item Standard Specification
Motor Capacity Range 1/2 ~ 10HP 4P
Enclosure Totally Enclosed Fan Cooled Type
Degrees of Protection IP55
Voltage and Frequency - Low Voltage(LT) : 1/2~10HP= 220/380~415V 50Hz, 220/440V 60Hz
- High Voltage(HT) : 5~10HP=380~415V 50Hz. 380~440V 60Hz
Frame Meterial Steel Plate
Thermal Class 155 (F)
Rating S1 (Continuous)
Connection Type Terminal Block (6 Leads)
Connection Diagram
Cyclo  Drive Lubrication Method Grease Lubrication (Frame Size 6080~6125) Oil Lubrication (Frame Size 6130~6175)
Speed Reduction Method Internal planetary gear mechanism with trochoidal curved tooth profile.
Circumstance Condtion Ambient Temperature  -20˚C~+40˚
Ambient Humidity 95% RH or less
Above Sea Level 1000 m.or less
Environment No bursting / erosive gas or vapor
Method of Mounting CNHM / CHHM type : Slow speed shaft is in horizontal direction and mount horizontally on foot.

*HT can be used only with motors 5HP and above.

LUBRICATION

Recommended Grease

Ambient temporature (˚C) Model
 Maintenance-free series Other grease model
Shell  Cosmo Oil  Shell
 -10  ̴ 50 ALVANIA GREASE RA COSMO GREASE
DYNAMAX SH No.2
ALVANIA GREASE 2

Grease Quantity (litre)

  Frame size 608 609 610 611 612
Reduction portion Q'ty of grease (G) 65 90 140 200 330
Slow speed shaft bearing portion Q'ty of grease (G) 70 100 100 90 120

Oil Quantity (lite)

Frame size 613 614 616 617
Horizontal  Shaft 0.7 0.7 1.4 1.9

Recommended Oil

Ambient temporature (˚C) Nisseki Mitsubishi Idemitsu Kosan Gulf Oil Esso Oil Mobil Oil Shell Oil BP Oil
 -10   ̴ 50 Bonnock M 68 DapheSuper Gear Oil 68 EPLubricant HD 68 Spartan
EP 68
Mobil Gear 626
(ISO VG 68)
Omala Oil 68 Energol     GR-XP 68
 0   ̴ 35 Bonnock M 100 , 150 DapheSuper Gear Oil 100,150 EPLubricant HD 100 HD150 Spartan
EP 100       EP 150
Mobil Gear 627 629
(ISO VG 100,150)
Omala Oil 100 , 150 Energol     GR-XP 100 GR-XP 150 
 30   ̴ 50 Bonnock M 220    ̴460   EPLubricant HD 220 HD320 HD460 Spartan
EP 220       EP 320 EP460
Mobil Gear 630 632 633 634
(ISO VG 220  ̴ 460)
Omala Oil 220  320 460 Energol     GR-XP 220 GR-XP 320 GR-XP 460 

DIMENSION
GEAR MOTOR CNHM/CHHM TYPE

Fig 1. Type CNHM(1/2 ̴ 2 HP)
(Grease Lubrication)

Fig 2. Type CNHM(3 ̴ 5 HP)
(Grease Lubrication)

Fig 3. Type CHHM
(Oil Lubrication)

FRAME SIZE A C E F G M N P Q R V d SLOW SPEED SHAFT H DM J L Weight (kg) FIG
d1 L1 b1 h1 t1 S1 m1
CNHM05-608 129 90 75 120 52 99 144 12 12 13 37 9 22h60-0.013 35 6 6 3.5 M6 16 214 9 147.6 140 328 12 1
CNHM05-609 142 100 90 150 60 135 180 15 15 12 40 11 28h60-0.013 35 8 7 4 M8 20 248.9 147.6 140 345 15 1
CNHM1-609 248 9 161.6 145 377 19
CNHM1-610 156 100 90 150 60 135 180 15 15 12 40 11 28h60-0.013 35 8 7 4 M8 20 262.9 161.6 145 391 23 1
CNHM2-610 215.3 184 158 426 31
CNHM3-611 170 120 90 150 70 135 180 15 15 12 45 11 32h60-0.016 45 10 8 5 M8 20 250.8 207 170 487 38 2
CNHM2-612 186 120 115 190 82 155 230 20 20 15 55 14 38h60-0.016 55 10 8 5 M8 20 250.8 183.6 158 456 41 1
CNHMJ-812 250.8 207 170 503 45 2
CNHMS-612 250.8 228 182 513 55
CHHM3-613 240 150 145 290 100 195 330 25 20 22 65 18 50h60-0.016 70 14 9 5.5 M10 18 293.8 207 170 557 64 3
CHHM5-613 295.8 228 182 568 74
CHHM8-613 304 228 182 617 84
CHHM10-613 304 266 210 617 93
CHHM5-614 280 150 145 290 120 195 330 25 20 22 65 18 50h60-0.016 90 14 9 5.5 M10 18 305.8 228 182 588 75 3
CHHM8-614 314 266 210 637 85
CHHM10-614 314 266 210 637 94
CHHM8-616 308 160 150 370 139 238 410 44 20 25 75 18 60h60-0.019 90 18 11 7 M10 18 348.5 266 210 685 120 3
CHHM10-616 348.5 266 210 685 129
CHHM10-617 352 200 275 380 125 335 430 30 25 30 80 22 70h60-0.019 90 20 12 7.5 M12 24 403 266 210 729 155 3